"When we enter the prototype testing or manufacturing phase, we frequently encounter unexpected product issues. These design setbacks add significant lead time to our project. How can we proactively minimize the occurrence of late-stage product issues?"
Solution
"Front loading" : generating knowledge early for the right design decisions.
Analysis
Sometimes design decisions are made prematurely lacking sufficient knowledge, introducing unwelcome risks into the project. When the team had known what it knows at the end of the project, it would have decided differently.
This 'build- test- fix' approach can add significantly to project lead-times.
The solution lies in identifying 'knowledge gaps' early and close them proactively, and keeping design space open until feasibility is proven. This technique, also known as 'early learning' or 'learning first' product development, will save significant time in the long run. Methods like Set-Based Engineering and Rapid Learning Cycles prove invaluable in achieving this goal. Furthermore, decoupling technology development from product development can be viewed as a form of Front loading, contributing to a smoother project flow. LEO is able to help you with the techniques and scheduling your project based on a realistic number of design loops.
Result
Less late design loopbacks and costly delays.